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人工晶体学报 ›› 2021, Vol. 50 ›› Issue (12): 2347-2353.

• 研究论文 • 上一篇    下一篇

铝源种类对熔盐法制备超细ZnAl2O4粉体的影响

黄德鹏1, 许欢1, 刘江波2, 付应文1, 周振鹏1   

  1. 1.九江学院材料科学与工程学院,九江 332005;
    2.浙江自力高温科技股份有限公司,绍兴 312000
  • 收稿日期:2021-09-06 出版日期:2021-12-15 发布日期:2022-01-06
  • 通讯作者: 许 欢,博士,讲师。E-mail:xuhuan_wust@126.com
  • 作者简介:黄德鹏(2001—),男,江西省人。E-mail:3249937731@qq.com
  • 基金资助:
    江西省高等学校大学生创新创业训练计划(S202011843003);江西省教育厅科学技术研究项目(GJJ201833);省部共建耐火材料与冶金国家重点实验室开放基金(G202006)

Influences of Alumimum Source Types on Preparation of Ultrafine ZnAl2O4 Powders by Molten Salt Method

HUANG Depeng1, XU Huan1, LIU Jiangbo2, FU Yingwen1, ZHOU Zhenpeng1   

  1. 1. School of Materials Science and Engineering, Jiujiang University, Jiujiang 332005, China;
    2. Zhejiang Zili High Temperature Technology Co., Ltd., Shaoxing 312000, China
  • Received:2021-09-06 Online:2021-12-15 Published:2022-01-06

摘要: 本文以Al(OH)3、煅烧Al2O3和纳米Al2O3为铝源,在KCl和LiCl的混合熔盐介质中,800~1 200 ℃温度范围内保温3 h合成超细ZnAl2O4粉体。采用XRD、SEM、激光粒度仪和比表面分析仪等重点分析了铝源种类对ZnAl2O4粉体合成温度、产物物相组成以及显微形貌的影响。在此基础上探讨了反应温度、熔盐与原料的质量比(Ws/Wr)对粉体合成的影响。结果表明:铝源种类显著影响ZnAl2O4的开始形成温度和粉体性能,相比于煅烧Al2O3,以Al(OH)3和纳米Al2O3为铝源生成ZnAl2O4的速率较快,在900 ℃时即可合成出单相ZnAl2O4。以煅烧Al2O3粉为铝源,当Ws/Wr为3∶1时,在1 000 ℃合成ZnAl2O4粉体的分散性最佳,而温度过高易造成粉体团聚长大。适当的Ws/Wr有利于ZnAl2O4的生成,当Ws/Wr为4∶1时合成的ZnAl2O4粒径最小。ZnAl2O4粉体均在一定程度保持着初始铝源的尺寸和形貌,表明熔盐法合成ZnAl2O4的机理主要遵循着“模板合成机理”。

关键词: ZnAl2O4, 熔盐法, 熔盐介质, 铝源种类, 物相组成, 显微形貌

Abstract: In this paper, ZnAl2O4 powders were synthesized by molten salt method at 800~1 200 ℃ for 3 h in the mixed molten salt medium of KCl and LiCl using Al(OH)3, calcined Al2O3 and nano-Al2O3 as different aluminum sources respectively. The effects of aluminum source types on the synthesis temperature, phase composition and microstructure of the synthesized products were mainly analyzed by XRD, SEM, laser particle size analysis, and specific surface analysis. On this basis, the effects of reaction temperature and the mass ratio of molten salt to raw material (Ws/Wr) on the synthesis of ZnAl2O4 powders were discussed. The results show that the type of aluminum source significantly affect the formation temperature of ZnAl2O4 and powder performances. Compared with calcined Al2O3, the speed of ZnAl2O4 formation is faster with Al(OH)3 and nano-Al2O3 as the aluminum sources, and the pure phase ZnAl2O4 can be synthesized at 900 ℃. When calcined Al2O3 is used as an aluminum source, and the Ws/Wr ratio is 3∶1, the as-synthesized ZnAl2O4 powder exhibits best dispersibility, but higher temperatures easily lead to the agglomeration of powders. The formation of ZnAl2O4 can be promoted by the appropriate Ws/Wr ratio, and the particle size is the smallest when the Ws/Wr ratio is 4∶1. The ZnAl2O4 still retains the initial size and morphology of original Al2O3 raw material, indicating that the synthesis of ZnAl2O4 by molten salt method is mainly followed the “template synthesis mechanism”.

Key words: ZnAl2O4, molten salt method, molten salt medium, aluminum source type, phase composition, microstructure

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